The Print/Gather/Fold/Barcode Verification/Document Insertion Solution is a high-efficiency automated system designed for precise, real-time document insertion into cartons. This advanced system integrates printing, gathering, folding, barcode verification, and inserting, ensuring seamless order fulfillment, transactional mailing, and direct marketing for high-volume production environments.
Key Features
🔷 Commercial Printer: High-speed black & white or optional color printing to meet custom rates.
🔷 Gathering Unit: Collects 1 to 6 sheets per batch for customized document preparation.
🔷 Folding System: Supports half-folds and additional custom fold options as needed.
🔷 Staging Unit: Ensures precise timing for continuous workflow efficiency.
🔷 Barcode Verification System: Matches carton barcodes with documents for error-free insertion.
🔷 Inserting Station: Multi-level insertion accommodates variable carton sizes for maximum flexibility.
Specifications
| Specification | Details |
|---|---|
| Rate of Insertion | Dependent on print engine and sheet quantity; capable of handling up to three 50-page cartons with gathered sets of six (6) sheets |
| Printing Capability | Black & white (standard), color (optional) |
| Folding Options | Half-fold and additional custom folds |
| Barcode Verification | Ensures precise document-carton matching |
| Sheet Capacity | 1 to 6 sheets per batch |
| Electrical Requirements | Configurable for customer-specific power needs |
| Communication | Supports discrete signals & Ethernet connections |
Optional Enhancements
✔ Multi-Level Insertion: Accommodates different carton sizes in one system.
✔ Custom Folding Configurations: Adaptable to unique fold requirements beyond standard half-fold.
✔ Preprinted Material Handling: Supports preprinted sheets instead of on-demand printing.
Optimized Applications
📦 Order Fulfillment – Inserts personalized packing lists, SDS sheets, invoices, and promotions.
📨 Direct Mail – Automates document assembly and insertion for bulk mailing.
📑 Transactional Documents – Ensures secure, precise document matching for billing & account statements.
🏭 Commercial Printing – Integrates with existing print workflows for seamless document insertion.