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Standard Hunkeler

Roll-to-Booklet Gen8 Direct Mail Solution

Roll-to-Booklet Gen8 Direct Mail Solution

Item Number: SH-RTBG8
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Roll-to-Booklet Gen8 Direct Mail Solution

The Roll-to-Booklet Gen8 Direct Mail Solution is a state-of-the-art finishing system that seamlessly combines roll-fed input with precise booklet-making capabilities. Featuring advanced components such as the Hunkeler UW8 Unwinder, CS8 Cutter, and the Horizon iCE StitchLiner Mark V Saddlestitcher, this system delivers efficient, high-quality booklet production. With speeds of up to 6,000 booklets per hour, it’s ideal for demanding direct mail and commercial printing environments.

Key Features

🔷Hunkeler UW8 Unwinder — Continuous roll feeding with precise web tension control and high-speed operation.

🔷CS8 Cutter — Clean, accurate cross- and length-cutting for superior sheet quality.

🔷Horizon iCE StitchLiner Mark V Saddlestitcher — Reliable folding, stitching, and trimming for premium-quality booklets.

🔷High-Speed Performance — Produces up to 6,000 booklets/hour to meet commercial production demands.

🔷Versatile Formats — Handles multiple booklet sizes and configurations for maximum flexibility.

🔷Advanced Automation — Intelligent control systems enable consistent, efficient production.

🔷Modular Design — Easily integrates into existing workflows and scales with future upgrades.

Specifications

Component Details
Max Roll Diameter 54″
Web Width 6.5″ – 20.5″
Operation Speed Up to 500 fpm
Paper Weights 40 – 180 gsm
Cut Length 5.5″ – 62″
Booklet Speed Up to 6,000 booklets/hour

Optimized Applications

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Direct Mail Booklets — High-impact, multi-page mailers designed for engagement and branding.
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Newsletters & Catalogs — Streamlined production of professional multi-page publications.
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Brochures & Marketing Materials — Ideal for folded and stitched promotional content.

Optional Features

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Web Inspection WI8 — Detects and rejects defective sections for consistent quality.
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Web Cleaner PEM/iPEM — Maintains web cleanliness for superior results.
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Dynamic Processor DP8 — Adds perforating, scoring, and punching options.
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Slack / Tight Web Tension Control — Ensures precise web handling.
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Center Cut & Edge Trim — Provides precise finishing for a professional presentation.

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