
The Print/Fold/Stage/Document Insertion Solution is a high-speed, automated system designed for the precise and rapid insertion of personalized documents into small cartons. This solution integrates printing, folding, staging, and insertion, making it ideal for e-commerce, order fulfillment, and commercial printing applications.
Key Features
๐ท High-Performance Printing โ Customizable black/white or color printing to meet production needs.
๐ท Advanced Folding System โ Accurately folds sheets down to 2.25โ x 3.75โ for compact insertion.
๐ท Precision Staging Module โ Holds folded documents above the conveyor until the carton is in position.
๐ท Automated Document Insertion โ Configurable for various carton sizes with multi-level insertion capabilities.
๐ท Barcode Verification โ Scans carton barcodes to ensure the correct document is matched and inserted.
System Specifications
Specification | Details |
---|---|
Insertion Speed | Configurable based on print engine and sheet quantity per carton |
Printing Capability | Black/white or optional full-color printing |
Folding Options | Customizable to meet specific size and format requirements |
Barcode Verification | Ensures 100% accurate document-to-carton matching |
Sheet Capacity | Processes 1 to 6 sheets per batch |
Electrical Requirements | Configurable to match facility needs |
System Integration | Supports discrete signals and Ethernet connectivity |
Optimized Applications
๐ฆ Order Fulfillment โ Inserts packing slips, invoices, SDS sheets, and instructional materials into small cartons.
๐ Direct Mail โ Produces high-quality, folded documents for direct mail campaigns.
๐ Transactional Documents โ Ensures secure, verified document handling for invoices, account statements, and more.
๐ญ Commercial Printing โ Ideal for on-demand print and insert operations requiring precise barcode verification.
Optional Enhancements
โ Multi-Level Insertion โ Supports variable carton sizes on the same conveyor.
โ Custom Folding Configurations โ Adapts to unique document formatting needs.
โ Preprinted Document Handling โ Works with preprinted materials for flexible operation.
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