The Print/Fold/Stage/Document Insertion Solution is a high-speed, automated system designed for the precise and rapid insertion of personalized documents into small cartons. This solution integrates printing, folding, staging, and insertion, making it ideal for e-commerce, order fulfillment, and commercial printing applications.
Key Features
π· High-Performance Printing β Customizable black/white or color printing to meet production needs.
π· Advanced Folding System β Accurately folds sheets down to 2.25β x 3.75β for compact insertion.
π· Precision Staging Module β Holds folded documents above the conveyor until the carton is in position.
π· Automated Document Insertion β Configurable for various carton sizes with multi-level insertion capabilities.
π· Barcode Verification β Scans carton barcodes to ensure the correct document is matched and inserted.
System Specifications
| Specification | Details |
|---|---|
| Insertion Speed | Configurable based on print engine and sheet quantity per carton |
| Printing Capability | Black/white or optional full-color printing |
| Folding Options | Customizable to meet specific size and format requirements |
| Barcode Verification | Ensures 100% accurate document-to-carton matching |
| Sheet Capacity | Processes 1 to 6 sheets per batch |
| Electrical Requirements | Configurable to match facility needs |
| System Integration | Supports discrete signals and Ethernet connectivity |
Optimized Applications
π¦ Order Fulfillment β Inserts packing slips, invoices, SDS sheets, and instructional materials into small cartons.
π Direct Mail β Produces high-quality, folded documents for direct mail campaigns.
π Transactional Documents β Ensures secure, verified document handling for invoices, account statements, and more.
π Commercial Printing β Ideal for on-demand print and insert operations requiring precise barcode verification.
Optional Enhancements
β Multi-Level Insertion β Supports variable carton sizes on the same conveyor.
β Custom Folding Configurations β Adapts to unique document formatting needs.
β Preprinted Document Handling β Works with preprinted materials for flexible operation.
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