The Print/Fold/Insert/Barcode Solution is a high-efficiency, automated system designed for order fulfillment, direct mail, and transactional document insertion. This solution integrates printing, folding, gathering, verification, and inserting to optimize document processing, ensuring speed, accuracy, and flexibility for high-volume production environments.
Key Features
🔷 Print Engine: Black & white or optional color printing for versatile document production.
🔷 Gathering Capacity: Handles up to 6 sheets for insertion into packages or envelopes.
🔷 Folding Options: Supports half-fold, tri-fold, and inside quarter-fold configurations.
🔷 High-Speed Performance:
• 18 insertions per minute (1-2 pages)
• 12 insertions per minute (3-4 pages)
• 9 insertions per minute (5-6 pages)
🔷 Barcode/QR Code Verification: Ensures precise document tracking and validation.
🔷 Touch Screen Controls: User-friendly interface for seamless operation and monitoring.
🔷 Built-in Batch Counter: Customizable batch processing with adjustable stopping and delay settings.
🔷 Configurable Communication: Supports discrete signals & Ethernet connections for easy system integration.
Specifications
Specification | Details |
---|---|
Rate of Insertion | Up to 18 per minute (1-2 pages), 12 per minute (3-4 pages), 9 per minute (5-6 pages) |
Printing Capability | Black & white (standard), color (optional) |
Fold Types | Half-fold, tri-fold, inside quarter-fold |
Max Sheet Size | Configurable based on application |
Barcode/QR Code Verification | Standard |
Electrical Requirements | 220V/1ph (optional 480V/1ph or 220V/3ph) |
Communication | Custom-configured at order for seamless integration |
Optional Enhancements
✔ Multi-Level Insertion: Adapts to different box heights on the same conveyor.
✔ Advanced Gatherer: Expands document collation for larger, complex insertions.
✔ Custom Communication Protocols: Tailored integration options for existing workflows.
Optimized Applications
📦 Order Fulfillment – Automates document insertion into packages for e-commerce & logistics.
📨 Direct Mail – Handles personalized mailing campaigns with high-speed accuracy.
📑 Transactional Documents – Securely inserts statements, invoices, and sensitive information.
🏭 Commercial Printing – Integrates into print production for automated finishing.

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