Foliant Mercury 530 NG 4x4
The Foliant Mercury 530 NG delivers compact, double-sided thermal lamination up to 20.8” x 29.5” with suction feeding, bump separation, and PLC automation.
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Details & specifications
Double-Sided Laminating System
The Foliant Mercury 530 NG 4x4 Double is a compact, high-performance industrial laminator built for nonstop, double-sided lamination of digitally and offset printed sheets. Featuring an advanced suction feeder, PLC-controlled automation, and adjustable twin de-curling, this system delivers speeds up to 88 ft/min and up to 2,300 SPH—making it a premier solution for high-volume, high-quality lamination.
Key Features
🔷 Double-Sided Thermal Lamination – Laminates both sides in one pass with independent roller pairs and pressure control.
🔷 OMRON PLC + Touchscreen Interface – Intuitive icon-based control with no language barriers and automated job recall.
🔷 Heidelberg-Style Suction Feeder – Omron servo-driven feed head and Becker vacuum pump for smooth and precise sheet handling.
🔷 Twin De-Curling Bars – Blade for offset prints, roller for sensitive digital toner applications.
🔷 Micro-Adjustable Air Shafts – Tool-free positioning of film rolls up to 9,842’, with built-in slitter and perforation.
🔷 Integrated Bump Separator – High-speed delivery into jogger or pallet stacker options.
🔷 Quick Warm-Up Time – Less than 10 minutes to full operating temperature.
Specifications
| Specification | Details |
|---|---|
| Max Speed | 88 ft/min (single-sided), 82 ft/min (double-sided) |
| Max Performance | 2,300 SPH (SS) / 2,100 SPH (DS) @ 19.7" x 27.8" |
| Max Sheet Size | 20.8” x 29.5” (extendable to 39.3” w/ XL module) |
| Min Sheet Size | 12.6” x 9.8” |
| Paper Weight | 115 – 600 gsm |
| Film Types | BOPP (24–42μm), Nylon (24–35μm), PET (20–26μm) |
| Feeder Capacity | 21.25” pile |
| Overlap Accuracy | ±0.08” (±2 mm) |
| Temperature Range | 176°–284°F (80°–140°C) |
| Power Requirements | 3-phase, 400V, 8,350W |
| Compressor Requirement | 150 L/min @ 6–8 bar |
| Footprint with Jogger | 47.2” W x 122” L |
| Machine Weight | 1,587 lbs (720 kg) |
Applications
📚 Book Covers & Manuals – Durable double-sided protection for longer-lasting presentation materials.
📦 Folding Cartons & Packaging – Fast, uniform lamination for offset or digitally printed packaging stock.
🛍 Retail POP & Signage – High-quality finish for product inserts, signs, and displays.
📄 Print Collateral & Mailers – Laminates brochures, flyers, and variable data jobs with consistent output.
Available Options
📍 Jogger 530 – Vibrating reception stacker for 3.9” output piles.
📍 Motorized Pallet Stacker – Automatically stacks sheets up to 27.5” high.
📍 Foliant Foiler – For metallic foil or spot varnish effects on digitally printed toner.
📍 Non-Sticky Pressure Rollers – Enables lamination of windowed or glue-sensitive sheets (up to 2X).
📍 XL Module – Extends max sheet length to 39.3” for long-format jobs.
📍 Film Loader / Manipulator – Assists in loading heavy rolls up to 275.5 lbs.
📍 Additional Air Shafts – Improve job prep speed and film handling.
Benefits
✅ Dual-side lamination in a single pass—ideal for volume jobs and time savings.
✅ Handles sensitive stocks with precise pressure and temperature control.
✅ High-capacity feeder and separator ensure uninterrupted production.
✅ Touchscreen control and automation simplify job changes and operator training.
✅ Built for scale with optional stackers, foilers, and XL modules for future growth.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.
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Pair your equipment with the supplies and finishing gear that complete the workflow.
