Foliant

Foliant Mercury 530 NG 4x4 Laminator | Mid-State Litho

Foliant Mercury 530 NG 4x4 Double B2-format industrial laminator. Authorized Foliant dealer Mid-State Litho, Michigan. Quote, install and training.

Pricing by quote
Tax-exempt? Apply once, check out tax-free
Parcel shippingShips by ground carrier.
Talk to a finishing expertReal specialists by phone.
Financing availableLease & purchase options.
Factory-trained install & serviceWe deliver, install & support.

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Details & specifications

Double-Sided Laminating System

The Foliant Mercury 530 NG 4x4 Double is a compact, high-performance industrial laminator built for nonstop, double-sided lamination of digitally and offset printed sheets. Featuring an advanced suction feeder, PLC-controlled automation, and adjustable twin de-curling, this system delivers speeds up to 88 ft/min and up to 2,300 SPHβ€”making it a premier solution for high-volume, high-quality lamination.

Key Features

πŸ”· Double-Sided Thermal Lamination – Laminates both sides in one pass with independent roller pairs and pressure control.
πŸ”· OMRON PLC + Touchscreen Interface – Intuitive icon-based control with no language barriers and automated job recall.
πŸ”· Heidelberg-Style Suction Feeder – Omron servo-driven feed head and Becker vacuum pump for smooth and precise sheet handling.
πŸ”· Twin De-Curling Bars – Blade for offset prints, roller for sensitive digital toner applications.
πŸ”· Micro-Adjustable Air Shafts – Tool-free positioning of film rolls up to 9,842’, with built-in slitter and perforation.
πŸ”· Integrated Bump Separator – High-speed delivery into jogger or pallet stacker options.
πŸ”· Quick Warm-Up Time – Less than 10 minutes to full operating temperature.

Specifications

Specification Details
Max Speed 88 ft/min (single-sided), 82 ft/min (double-sided)
Max Performance 2,300 SPH (SS) / 2,100 SPH (DS) @ 19.7" x 27.8"
Max Sheet Size 20.8” x 29.5” (extendable to 39.3” w/ XL module)
Min Sheet Size 12.6” x 9.8”
Paper Weight 115 – 600 gsm
Film Types BOPP (24–42ΞΌm), Nylon (24–35ΞΌm), PET (20–26ΞΌm)
Feeder Capacity 21.25” pile
Overlap Accuracy Β±0.08” (Β±2 mm)
Temperature Range 176°–284Β°F (80°–140Β°C)
Power Requirements 3-phase, 400V, 8,350W
Compressor Requirement 150 L/min @ 6–8 bar
Footprint with Jogger 47.2” W x 122” L
Machine Weight 1,587 lbs (720 kg)

Applications

πŸ“š Book Covers & Manuals – Durable double-sided protection for longer-lasting presentation materials.
πŸ“¦ Folding Cartons & Packaging – Fast, uniform lamination for offset or digitally printed packaging stock.
πŸ› Retail POP & Signage – High-quality finish for product inserts, signs, and displays.
πŸ“„ Print Collateral & Mailers – Laminates brochures, flyers, and variable data jobs with consistent output.

Available Options

πŸ“ Jogger 530 – Vibrating reception stacker for 3.9” output piles.
πŸ“ Motorized Pallet Stacker – Automatically stacks sheets up to 27.5” high.
πŸ“ Foliant Foiler – For metallic foil or spot varnish effects on digitally printed toner.
πŸ“ Non-Sticky Pressure Rollers – Enables lamination of windowed or glue-sensitive sheets (up to 2X).
πŸ“ XL Module – Extends max sheet length to 39.3” for long-format jobs.
πŸ“ Film Loader / Manipulator – Assists in loading heavy rolls up to 275.5 lbs.
πŸ“ Additional Air Shafts – Improve job prep speed and film handling.

Benefits

βœ… Dual-side lamination in a single passβ€”ideal for volume jobs and time savings.
βœ… Handles sensitive stocks with precise pressure and temperature control.
βœ… High-capacity feeder and separator ensure uninterrupted production.
βœ… Touchscreen control and automation simplify job changes and operator training.
βœ… Built for scale with optional stackers, foilers, and XL modules for future growth.


About Foliant

Foliant is a Czech manufacturer of B2 and B1 commercial and industrial laminating equipment, including the Gemini, Mercury, Taurus, Vega, and Pollux lines. Mid-State Litho is an authorized Foliant dealer carrying the Gemini tabletop range up through the industrial Mercury, Taurus, and Pollux floor models.

Choosing an Industrial Laminator

Four factors decide the right production laminator: format and sheet size (B2 versus B1), single- versus double-sided (4x4) lamination, film type (gloss, matte, soft-touch, or digital-compatible), and automatic versus manual feed at your throughput. The Mercury 530 NG 4x4 Double on this page is the B2-format, double-sided (4x4) model that laminates both sides in one pass. For one-pass single-sided work, the single-sided Mercury 530 NG covers the same format. Compare it against the other double-sided laminators we stock, and pair it with the rest of your bindery and pressroom supplies.

Why Buy From Mid-State Litho

  • Second-generation, family-owned Michigan dealership founded in June 1984, serving the Great Lakes region.
  • Authorized dealer with factory-trained installation, operator training, and in-house service - not a drop-ship box.
  • Factory-backed parts, knives, and consumables kept on hand to keep your equipment running.
  • Financing and used or trade-in options available, with real phone support when you need it.

Mid-State Litho handles freight, installs the machine, trains your operators, and services it after the sale. Request a quote and we will scope the right configuration for your shop.

Frequently Asked Questions

What format does it laminate?

The Mercury 530 NG 4x4 Double handles B2-format sheets for commercial and industrial print finishing.

Single- or double-sided?

This is a double-sided (4x4) configuration that laminates both sides in one workflow.

What films can it run?

Standard thermal laminating films - gloss, matte, soft-touch, and digital-compatible - matched to your stock.

Is it a quote item?

Yes - the Mercury 530 NG 4x4 Double is sold as a quoted system. Mid-State Litho provides pricing, freight, installation, and training.

Does MSL install and service Foliant equipment?

Yes. As an authorized Foliant dealer we provide installation, operator training, and ongoing service across Michigan and the Great Lakes.

Every machine, fully supported

We deliver it, install it, train your team and keep it running.

This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.

Install & train

On-site setup and operator training included.

Same / next-day service

Fast response across the Great Lakes.

Precision machining

Replacement parts fabricated in-house.

Financing

Lease and purchase options available.