Foliant
Foliant Mercury 530 NG 4x4
Foliant Mercury 530 NG 4x4
Please note that this is an item that must be quoted before sale. Any orders placed will be voided, and a formal quote provided. Please contact us:
How to Purchase This Item:
How to Purchase This Item:
- Web: Sales Contact Form
- Call: 1-800-343-4231
- Email: sales@midstatelitho.com
- Text: (810) 238-7370
Double-Sided Laminating System
The Foliant Mercury 530 NG 4x4 Double is a compact, high-performance industrial laminator built for nonstop, double-sided lamination of digitally and offset printed sheets. Featuring an advanced suction feeder, PLC-controlled automation, and adjustable twin de-curling, this system delivers speeds up to 88 ft/min and up to 2,300 SPH—making it a premier solution for high-volume, high-quality lamination.
Key Features
🔷 Double-Sided Thermal Lamination – Laminates both sides in one pass with independent roller pairs and pressure control.
🔷 OMRON PLC + Touchscreen Interface – Intuitive icon-based control with no language barriers and automated job recall.
🔷 Heidelberg-Style Suction Feeder – Omron servo-driven feed head and Becker vacuum pump for smooth and precise sheet handling.
🔷 Twin De-Curling Bars – Blade for offset prints, roller for sensitive digital toner applications.
🔷 Micro-Adjustable Air Shafts – Tool-free positioning of film rolls up to 9,842’, with built-in slitter and perforation.
🔷 Integrated Bump Separator – High-speed delivery into jogger or pallet stacker options.
🔷 Quick Warm-Up Time – Less than 10 minutes to full operating temperature.
Specifications
| Specification | Details |
|---|---|
| Max Speed | 88 ft/min (single-sided), 82 ft/min (double-sided) |
| Max Performance | 2,300 SPH (SS) / 2,100 SPH (DS) @ 19.7" x 27.8" |
| Max Sheet Size | 20.8” x 29.5” (extendable to 39.3” w/ XL module) |
| Min Sheet Size | 12.6” x 9.8” |
| Paper Weight | 115 – 600 gsm |
| Film Types | BOPP (24–42μm), Nylon (24–35μm), PET (20–26μm) |
| Feeder Capacity | 21.25” pile |
| Overlap Accuracy | ±0.08” (±2 mm) |
| Temperature Range | 176°–284°F (80°–140°C) |
| Power Requirements | 3-phase, 400V, 8,350W |
| Compressor Requirement | 150 L/min @ 6–8 bar |
| Footprint with Jogger | 47.2” W x 122” L |
| Machine Weight | 1,587 lbs (720 kg) |
Applications
📚 Book Covers & Manuals – Durable double-sided protection for longer-lasting presentation materials.
📦 Folding Cartons & Packaging – Fast, uniform lamination for offset or digitally printed packaging stock.
🛍 Retail POP & Signage – High-quality finish for product inserts, signs, and displays.
📄 Print Collateral & Mailers – Laminates brochures, flyers, and variable data jobs with consistent output.
Available Options
📍 Jogger 530 – Vibrating reception stacker for 3.9” output piles.
📍 Motorized Pallet Stacker – Automatically stacks sheets up to 27.5” high.
📍 Foliant Foiler – For metallic foil or spot varnish effects on digitally printed toner.
📍 Non-Sticky Pressure Rollers – Enables lamination of windowed or glue-sensitive sheets (up to 2X).
📍 XL Module – Extends max sheet length to 39.3” for long-format jobs.
📍 Film Loader / Manipulator – Assists in loading heavy rolls up to 275.5 lbs.
📍 Additional Air Shafts – Improve job prep speed and film handling.
Benefits
✅ Dual-side lamination in a single pass—ideal for volume jobs and time savings.
✅ Handles sensitive stocks with precise pressure and temperature control.
✅ High-capacity feeder and separator ensure uninterrupted production.
✅ Touchscreen control and automation simplify job changes and operator training.
✅ Built for scale with optional stackers, foilers, and XL modules for future growth.
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