Formax FD-6608 Inserter Series

The Formax FD 6608 is a modular two-station folder-inserter built for high-volume mail production. Configured here with two standard feeders, it collates, folds, and inserts documents into envelopes in a single automated pass, which suits invoices, statements, notices, and direct mail. As a custom-configured, deposit-required system, the FD 6608 scales to your run length and document mix, and Mid-State Litho specs, delivers, installs, and trains your team on it.

Key Features:

• Modular Design: Customizable with 2 to 7 stations, including high-capacity document feeders, production feeders, and thin booklet feeders.
• User-Friendly Interface: 10” color touchscreen control panel with graphical interface for easy setup and operation.
• High-Capacity Output: Vertical output stacker holds up to 500 filled envelopes in sequential order.
• Top-Loading Envelope Hopper: Holds up to 500 envelopes with on-the-fly reloading for continuous operation.
• AutoSet™ Technology: Automatically adjusts settings for different jobs, with storage for up to 50 programmable jobs.
• Folding Capacity: Folds up to 10 sheets (half fold) or 8 sheets (tri-fold) at once.
• Cascade Mode: Enables uninterrupted processing by linking feeders.
• Double Document Detection: Prevents feeding errors with electromechanical detectors.
• Energy Efficiency: Auto standby mode activates after 1 hour of idle time to save energy.

Specifications:

• Speed: Up to 4,300 pieces per hour
• Duty Cycle: Up to 80,000 pieces per month
• Feeder Capacity: Up to 325 sheets per feeder
• Envelope Hopper Capacity: Up to 500 envelopes
• Vertical Output Stacker Capacity: Up to 500 filled envelopes
• Sheet Size: 3.5” - 14” H x 5” - 9” W
• Envelope Size: 6.3” - 9.7” L x 3.5” - 6.3” W
• Dimensions: 60” L x 31” H x 18” D
• Weight: Approx. 242 lbs
• Power Requirements: 100V/120V AC 50/60Hz

Options:

• CIS Scanner: Reads OMR, 1D Barcodes, 2D Data Matrix, and QR codes.
• Thin Booklet Feeder: Inserts booklets up to 2.5mm thick.
• Production Feeders: High-capacity feeders for increased efficiency.
• Side Exit Trays: For additional output options.
• Custom Cabinets: For organized storage and operation.
• 402 Series Jogger: Improves document alignment.

Benefits:

• Efficiency: High-speed processing and modular design reduce downtime and increase productivity.
• Versatility: Handles a wide range of document and envelope sizes for various applications.
• Ease of Use: Intuitive touchscreen and AutoSet™ technology simplify operation.
• Energy Savings: Auto standby mode reduces energy consumption and costs.

Applications:

• Mailing: Perfect for mid-volume operations such as invoices, statements, and marketing materials.
• Document Processing: Folds and inserts documents for professional, efficient mailing.

About Formax Folder-Inserters

Formax builds mailing and document-finishing equipment trusted by print shops, mailrooms, and finance and insurance operations. The FD 6608 sits in the Formax inserter line alongside its pressure sealers and folder-sealers. Every machine we sell is delivered and installed by our own technicians, and equipment financing is available.

Formax FD 6608 FAQ

What is the Formax FD 6608?

A modular two-station folder-inserter that folds documents and inserts them into envelopes automatically.

How many feeders does this configuration include?

Two standard feeders (the FD 6608 Standard 2 configuration).

Is the FD 6608 a stock item?

It is a custom-configured system that requires a deposit; the configuration is matched to your application.

Does Mid-State Litho install and train?

Yes. Delivery, installation, and operator training are included; learn more about Mid-State Litho.

How do I get pricing?

The FD 6608 is quote-only. Request a quote and we will spec the right configuration for your mail volume and document mix.