Morgana PowerSquare™ 224VF
Booklet production with the Morgana PowerSquare™ 224VF. Dual-bin feeding, SquareBack™ finish, barcode verification, and two-knife trimming for precision.
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Details & specifications
The Morgana PowerSquare™ 224VF is a high-performance booklet-making system designed for high-production environments. This advanced system combines stitching, folding, spine forming, and trimming in a single compact unit, producing SquareBack™ books up to 224 pages thick. It is ideal for creating professional-quality booklets such as manuals, magazines, programs, academic journals, financial reports, and educational materials.
See a case study on this system here!
Key Features
🔷 Dual Bin Feeder – High-capacity vacuum-assisted dual-bin feeder allows for long uninterrupted production runs.
🔷 Automatic Bin Switching – Enables continuous operation by allowing one bin to be reloaded while the other is in use.
🔷 Barcode Readers (Optional) – Ensures set integrity and enables variable page count jobs.
🔷 Two-Knife Trimmer (Optional) – Trims top and bottom edges for a full-bleed, professional finish.
🔷 Static Stitching Head – Single heavy-duty stitch head inserts 1 to 6 stitches per book, ensuring precise alignment and quality.
🔷 SquareBack™ Booklets – Produces high-quality booklets with a perfectly formed spine that allows for printed text on the spine, similar to a perfect-bound book.
🔷 Fully Automated Workflow – Intuitive graphical user interface (GUI) enables easy operation and remote diagnostics for seamless machine management.
🔷 Automatic Set Thickness Sensing – Detects booklet thickness to ensure consistent and high-quality results.
Technical Specifications
| Feature | PowerSquare™ 224VF |
|---|---|
| Paper Size (Min) | 7.8” x 8.2” |
| Paper Size (Max) | 13.7” x 19.6” |
| Stock Range | 16 lb bond – 111 lb bond |
| Book Thickness | Min: 1 sheet 21 lb bondMax: 0.4” (approx. 208 pages 21 lb bond, 224 pages 18 lb bond) |
| Set Thickness | Max: 0.2” (approx. 52 sheets 21 lb bond, 56 sheets 70 gsm) |
| Stitching | Single heavy-duty stitch head, 1-6 stitches |
| Stitches per Spool | Up to 291,500 |
| Books per Spool | Approx. 127,000 |
| Trimming | Optional two-knife trimming |
| No. of Bins | 2 |
Additional Features
✔ Dual Bin Feeder – Supports a wide range of booklet types and sizes. Bins can be used for pre-collated sets or covers, allowing flexibility for merged booklet production.
✔ Automatic Bin Switching – Enables non-stop operation with on-the-run bin reloading.
✔ Barcode Readers (Optional) – Can be integrated to track and manage variable data jobs, ensuring accurate set matching.
✔ Two-Knife Trimmer (Optional) – Allows for precise, full-bleed trimming, producing a final product with clean, professional edges.
✔ Static Stitching Head – The sheets move to the stitch, not vice versa, guaranteeing high precision and stitch quality.
✔ Remote Diagnostics – The advanced control system includes remote troubleshooting and preventative maintenance tracking.
✔ User-Friendly Interface – The color touchscreen GUI makes job setup fast and intuitive, optimizing workflow efficiency.
Optimized Applications
📚 Manuals & Reports – Produces SquareBack™ booklets with a professional finish for business and corporate use.
📖 Magazines & Programs – Ensures premium-quality booklet production for publishing and event materials.
🖨 Print-on-Demand – Streamlines short-run and customized booklet production.
📦 Educational Materials – Ideal for training manuals, academic journals, and course packs.
The Morgana PowerSquare™ 224VF is engineered to meet the growing demand for high-quality booklets across a wide range of media. With automation, flexibility, and efficiency, it is an ideal choice for high-production environments looking to enhance booklet quality, consistency, and productivity.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.
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Pair your equipment with the supplies and finishing gear that complete the workflow.
