The Morgana PowerSquare™ 224VF is a high-performance booklet-making system designed for high-production environments. This advanced system combines stitching, folding, spine forming, and trimming in a single compact unit, producing SquareBack™ books up to 224 pages thick. It is ideal for creating professional-quality booklets such as manuals, magazines, programs, academic journals, financial reports, and educational materials.
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Key Features
🔷 Dual Bin Feeder – High-capacity vacuum-assisted dual-bin feeder allows for long uninterrupted production runs.
🔷 Automatic Bin Switching – Enables continuous operation by allowing one bin to be reloaded while the other is in use.
🔷 Barcode Readers (Optional) – Ensures set integrity and enables variable page count jobs.
🔷 Two-Knife Trimmer (Optional) – Trims top and bottom edges for a full-bleed, professional finish.
🔷 Static Stitching Head – Single heavy-duty stitch head inserts 1 to 6 stitches per book, ensuring precise alignment and quality.
🔷 SquareBack™ Booklets – Produces high-quality booklets with a perfectly formed spine that allows for printed text on the spine, similar to a perfect-bound book.
🔷 Fully Automated Workflow – Intuitive graphical user interface (GUI) enables easy operation and remote diagnostics for seamless machine management.
🔷 Automatic Set Thickness Sensing – Detects booklet thickness to ensure consistent and high-quality results.
Technical Specifications
Feature | PowerSquare™ 224VF |
---|---|
Paper Size (Min) | 7.8” x 8.2” |
Paper Size (Max) | 13.7” x 19.6” |
Stock Range | 16 lb bond – 111 lb bond |
Book Thickness | Min: 1 sheet 21 lb bondMax: 0.4” (approx. 208 pages 21 lb bond, 224 pages 18 lb bond) |
Set Thickness | Max: 0.2” (approx. 52 sheets 21 lb bond, 56 sheets 70 gsm) |
Stitching | Single heavy-duty stitch head, 1-6 stitches |
Stitches per Spool | Up to 291,500 |
Books per Spool | Approx. 127,000 |
Trimming | Optional two-knife trimming |
No. of Bins | 2 |
Additional Features
✔ Dual Bin Feeder – Supports a wide range of booklet types and sizes. Bins can be used for pre-collated sets or covers, allowing flexibility for merged booklet production.
✔ Automatic Bin Switching – Enables non-stop operation with on-the-run bin reloading.
✔ Barcode Readers (Optional) – Can be integrated to track and manage variable data jobs, ensuring accurate set matching.
✔ Two-Knife Trimmer (Optional) – Allows for precise, full-bleed trimming, producing a final product with clean, professional edges.
✔ Static Stitching Head – The sheets move to the stitch, not vice versa, guaranteeing high precision and stitch quality.
✔ Remote Diagnostics – The advanced control system includes remote troubleshooting and preventative maintenance tracking.
✔ User-Friendly Interface – The color touchscreen GUI makes job setup fast and intuitive, optimizing workflow efficiency.
Optimized Applications
📚 Manuals & Reports – Produces SquareBack™ booklets with a professional finish for business and corporate use.
📖 Magazines & Programs – Ensures premium-quality booklet production for publishing and event materials.
🖨 Print-on-Demand – Streamlines short-run and customized booklet production.
📦 Educational Materials – Ideal for training manuals, academic journals, and course packs.
The Morgana PowerSquare™ 224VF is engineered to meet the growing demand for high-quality booklets across a wide range of media. With automation, flexibility, and efficiency, it is an ideal choice for high-production environments looking to enhance booklet quality, consistency, and productivity.
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