Morgana BM4035e/BM4050e Series Booklet Maker

The Morgana BM4035e/BM4050e Series is a versatile, high-performance booklet maker, designed for low to mid-volume digital production. With the ability to produce square-folded booklets, including A4 landscape formats, this system delivers exceptional quality, reliability, and efficiency for commercial print environments, corporate print rooms, and in-plant production.

See a case study on this system here. 

Key Features

🔷 Versatile Booklet Production – Supports A6 to A4 Landscape booklets, 297 x 297mm book formats, and corner or edge stapling for both portrait and landscape A4 documents.
🔷 High Capacity – BM4035e handles up to 35 sheets (140 pages of 80gsm paper), while BM4050e processes up to 50 sheets (200 pages of 80gsm paper).
🔷 Long Sheet Support – Accepts sheets up to 660mm long without the CST module and 620mm with the CST module.
🔷 Performance Kit Upgrade – The BM4035e can be upgraded to a BM4050e with a performance kit, increasing speed and set processing capability.
🔷 Heavy-Duty Staple Mechanism – Maintenance-free patented stapling solution eliminates periodic service intervals.
🔷 Adjustable Staple & Fold Position – Patented set positioning mechanism allows fine-tuning of staple positions via the user-friendly touchscreen interface.
🔷 High Monthly Volume – Designed for an average of 30,000 booklets per month, with a peak volume of 40,000 booklets.
🔷 Skew Compensation – Operators can adjust for skewed folds caused by long-sheet feeding using the intuitive touchscreen UI.

Technical Specifications

Optional Enhancements

✔ VFX High-Capacity Feeder – Dual-bin feeder holds up to 5,400 sheets, capable of feeding mixed stocks and weights, includes Adaptive Fan Control, automatic tray switching, and barcode reading for set integrity.
✔ CST Crease/Side Trimming Module – Enables bleed-trimmed booklets on the fly, eliminating the need for pre-production guillotine trimming.
✔ FM Finishing Module – Includes face trimming and square folding in a single unit, supporting longer sheets while reducing the system’s footprint.
✔ BST4000-1 High-Capacity Book Stacker – Allows for extended unattended runs, stacking up to 1,000 A4 booklets (4 pages per set).

User Interface

📊 7" Touchscreen Control Panel – Guides operators through job setup with intuitive graphics, enabling fast, professional results with minimal training.

Optimized Applications

📚 Booklet Production – Perfect for manuals, reports, brochures, and catalogs.
📢 Marketing & Direct Mail – High-quality brochures, promotional booklets, and event programs.
🏢 Corporate & In-Plant Print Rooms – Ideal for internal publishing, reports, and training materials.