Roll-to-Fold Gen 8 Direct Mail Solution
Streamline production with the Roll-to-Fold Gen 8. High-speed cutting, folding, perforating, and stacking for precise, efficient, and versatile mail solutions.
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Details & specifications
The Roll-to-Fold Gen 8 Direct Mail Solution is an advanced finishing system designed to simplify and accelerate direct mail production. By integrating folding, cutting, perforating, and stacking into one streamlined workflow, it ensures speed, precision, and efficiency for high-volume operations.
See a case study on this system here.
Key Features
🔹 Dynamic Processor DP8: Executes dynamic linear and cross perforating, cross scoring, static linear scoring, and punching in a single module, offering unmatched versatility for diverse finishing needs.
🔹 High-Speed Operation: Delivers production speeds of up to 590 feet per minute, ensuring smooth and efficient performance for demanding direct mail projects.
🔹 Versatile Configurations: Supports various formats, including postcards, self-mailers, newsletters, coupons, and inserts, to meet a wide range of production needs.
🔹 Web Buffer WB8: Ensures smooth, uninterrupted web feeding, maintaining consistent operation and minimizing downtime.
🔹 Length and Cross Cutter CS8: Achieves precise cutting with the option for double cross-cutting, enabling full-bleed designs with professional quality.
🔹 Web Folder WF8: Provides accurate and efficient folding for a variety of applications, simplifying the production process.
🔹 Stacker LS8-30: Offers high-capacity stacking for effortless handling and organization of finished materials.
🔹 Flexible Chip Out Options: Supports variable chip out sizes from ¼″ to 1″, accommodating diverse production requirements.
🔹 Interactive Touch-Screen Control: Simplifies system setup and operation, reducing downtime and boosting overall productivity.
Specifications
| Specification | Details |
|---|---|
| Max Roll Diameter | 54″ |
| Web Width | 8″ to 22.5″ |
| Operation Speed | Up to 590 fpm |
| Paper Weights | 40 to 300 gsm |
| Cut Length | 5.5″ to 34″ |
| Chip Out Range | ¼″ to 1″ |
| Stack Height | Up to 10″ |
Optimized Applications
📬 Direct Mail Postcards: Produce sharp, professional postcards for impactful marketing campaigns.
✉️ Self-Mailers: Create dynamic self-mailing formats with precision folding and perforating.
📰 Newsletters & Inserts: Generate polished materials to enhance communication and promotional efforts.
🎟 Coupons & Promotional Pieces: Craft intricate coupon designs with customizable perforation patterns.
Available Options
🟦 DynaCut: Supports variable format production for custom-length mail pieces.
🟦 Dynamic Punching: Adds flexibility with tailored perforation patterns for unique applications.
🟦 Web Merger WM8: Enables center cutting, merging, and stacking for enhanced efficiency.
🟦 Web Folder WF8: Improves folding precision for a wide range of finishing requirements.
🟦 Stream Delivery & Conveyor Belt TB8 with Overpass: Ensures seamless integration with downstream finishing equipment for continuous operation.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.
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Pair your equipment with the supplies and finishing gear that complete the workflow.
