Roll-to-Fold Gen 8 Direct Mail Solution
Streamline production with the Roll-to-Fold Gen 8. High-speed cutting, folding, perforating, and stacking for precise, efficient, and versatile mail solutions.
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Details & specifications
The Roll-to-Fold Gen 8 Direct Mail Solution is a roll-fed finishing line built to speed up direct mail production. It combines folding, cutting, perforating, and stacking in one line, so a high-volume operation can run a piece from roll to finished stack in a single pass with the speed and accuracy the work needs.
Read a case study on this system (PDF).
Key features
- Dynamic Processor DP8: dynamic linear and cross perforating, cross scoring, static linear scoring, and punching in a single module.
- Production speed up to 590 feet per minute, with steady output on long direct mail runs.
- Runs a range of formats, including postcards, self-mailers, newsletters, coupons, and inserts, to cover most direct mail production needs.
- Web Buffer WB8 keeps the web feeding steadily so the line runs without interruption and downtime stays low.
- Length and Cross Cutter CS8 cuts each piece to length, with an option for double cross-cutting to produce full-bleed designs.
- Web Folder WF8 folds the web accurately for a range of applications and takes a step out of the production process.
- Stacker LS8-30 provides high-capacity stacking so finished pieces come off the line organized and ready to handle.
- Flexible chip out options: variable chip out sizes from 1/4" to 1" to suit different production requirements.
- Interactive touch-screen control simplifies system setup and operation, which cuts downtime.
Specifications
| Specification | Details |
|---|---|
| Max roll diameter | 54" |
| Web width | 8" to 22.5" |
| Operation speed | Up to 590 fpm |
| Paper weights | 40 to 300 gsm |
| Cut length | 5.5" to 34" |
| Chip out range | 1/4" to 1" |
| Stack height | Up to 10" |
Applications
- Direct mail postcards: sharp, clean postcards for marketing campaigns
- Self-mailers: self-mailing formats with precision folding and perforating
- Newsletters and inserts: finished pieces for communication and promotional mailings
- Coupons and promotional pieces: coupon designs with customizable perforation patterns
Available options
- DynaCut: variable format production for custom-length mail pieces.
- Dynamic Punching: custom perforation patterns for specific applications.
- Web Merger WM8: adds center cutting, merging, and stacking for higher output per pass.
- Web Folder WF8: folding module that improves folding precision across a wide range of finishing requirements.
- Stream Delivery and Conveyor Belt TB8 with Overpass: connects to downstream finishing equipment for continuous operation.
You might also need
Pair your equipment with the supplies and finishing gear that complete the workflow.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.