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Roll-to-Booklet Gen8 Direct Mail Solution

Roll-to-Booklet Gen8 Direct Mail Solution

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The Roll-to-Booklet Gen8 Direct Mail Solution is a state-of-the-art finishing system that seamlessly combines roll-fed input with precise booklet-making capabilities. Featuring advanced components such as the Hunkeler UW8 Unwinder, CS8 Cutter, and the Horizon iCE StitchLiner Mark V Saddlestitcher, this system delivers efficient, high-quality booklet production. With speeds of up to 6,000 booklets per hour, it is ideal for demanding direct mail and commercial printing environments.

Key Features

πŸ”Ή Hunkeler UW8 Unwinder: Provides continuous roll feeding with accurate web tension control and high-speed operation.
πŸ”Ή CS8 Cutter: Ensures clean and precise cuts, with support for both length and cross-cutting.
πŸ”Ή Horizon iCE StitchLiner Mark V Saddlestitcher: Delivers reliable folding, stitching, and trimming for professional-quality booklets.
πŸ”Ή High-Speed Performance: Capable of producing up to 6,000 booklets per hour, meeting high-volume demands.
πŸ”Ή Versatile Formats: Handles a variety of booklet sizes and configurations, ensuring flexibility for different projects.
πŸ”Ή Advanced Automation: Features intelligent control systems for seamless, efficient operation.
πŸ”Ή Modular Design: Offers easy integration with existing workflows and scalability for future needs.

Specifications

Component Details
Max Roll Diameter 54β€³
Web Width 6.5β€³ to 20.5β€³
Operation Speed Up to 500 fpm
Paper Weights 40 to 180 gsm
Cut Length 5.5β€³ to 62β€³
Booklet Speed Up to 6,000 booklets/hour

Optimized Applications

πŸ“˜ Direct Mail Booklets: High-quality, multi-page mailers tailored for engagement and branding.
πŸ“€ Newsletters & Catalogs: Seamless production of professional multi-page publications.
πŸ“ Brochures & Marketing Materials: Perfect for folded and stitched promotional pieces.

Optional Features

🟦 Web Inspection WI8: Detects and rejects defective sections for consistent quality control.
🟦 Web Cleaner PEM/iPEM: Maintains cleanliness of the web for superior results.
🟦 Dynamic Processor DP8: Enables advanced perforating, scoring, and punching options.
🟦 Slack Web/Tight Web Tension Control: Ensures precise web handling for smooth operation.
🟦 Center Cut & Edge Trim: Adds precise finishing touches for a professional presentation.

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