Standard Hunkeler

Roll-to-Booklet Gen8 Direct Mail Solution

Streamline direct mail booklet production with the Roll-to-Booklet Gen8. High-speed, precise cutting, stitching, and trimming for up to 6,000 booklets/hour.

Pricing by quote
Tax-exempt? Apply once, check out tax-free
Parcel shippingShips by ground carrier.
Talk to a finishing expertReal specialists by phone.
Financing availableLease & purchase options.
Factory-trained install & serviceWe deliver, install & support.

Details & specifications

Roll-to-Booklet Gen8 Direct Mail Solution

The Roll-to-Booklet Gen8 Direct Mail Solution is a state-of-the-art finishing system that seamlessly combines roll-fed input with precise booklet-making capabilities. Featuring advanced components such as the Hunkeler UW8 Unwinder, CS8 Cutter, and the Horizon iCE StitchLiner Mark V Saddlestitcher, this system delivers efficient, high-quality booklet production. With speeds of up to 6,000 booklets per hour, it’s ideal for demanding direct mail and commercial printing environments.

Key Features

πŸ”·Hunkeler UW8 Unwinder β€” Continuous roll feeding with precise web tension control and high-speed operation.

πŸ”·CS8 Cutter β€” Clean, accurate cross- and length-cutting for superior sheet quality.

πŸ”·Horizon iCE StitchLiner Mark V Saddlestitcher β€” Reliable folding, stitching, and trimming for premium-quality booklets.

πŸ”·High-Speed Performance β€” Produces up to 6,000 booklets/hour to meet commercial production demands.

πŸ”·Versatile Formats β€” Handles multiple booklet sizes and configurations for maximum flexibility.

πŸ”·Advanced Automation β€” Intelligent control systems enable consistent, efficient production.

πŸ”·Modular Design β€” Easily integrates into existing workflows and scales with future upgrades.

Specifications

Component Details
Max Roll Diameter 54β€³
Web Width 6.5β€³ – 20.5β€³
Operation Speed Up to 500 fpm
Paper Weights 40 – 180 gsm
Cut Length 5.5β€³ – 62β€³
Booklet Speed Up to 6,000 booklets/hour

Optimized Applications

πŸ“˜
Direct Mail Booklets β€” High-impact, multi-page mailers designed for engagement and branding.
πŸ“€
Newsletters & Catalogs β€” Streamlined production of professional multi-page publications.
πŸ“
Brochures & Marketing Materials β€” Ideal for folded and stitched promotional content.

Optional Features

🟦
Web Inspection WI8 β€” Detects and rejects defective sections for consistent quality.
🟦
Web Cleaner PEM/iPEM β€” Maintains web cleanliness for superior results.
🟦
Dynamic Processor DP8 β€” Adds perforating, scoring, and punching options.
🟦
Slack / Tight Web Tension Control β€” Ensures precise web handling.
🟦
Center Cut & Edge Trim β€” Provides precise finishing for a professional presentation.

Download brochure (PDF)

Every machine, fully supported

We deliver it, install it, train your team and keep it running.

This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.

Install & train

On-site setup and operator training included.

Same / next-day service

Fast response across the Great Lakes.

Precision machining

Replacement parts fabricated in-house.

Financing

Lease and purchase options available.