• Hunkeler Horizon Roll to Stack Roll to Saddlestitch Solution
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Roll-to-Booklet Gen8 Direct Mail Solution

Roll-to-Booklet Gen8 Direct Mail Solution

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The Roll-to-Booklet Gen8 Direct Mail Solution is a state-of-the-art finishing system that seamlessly combines roll-fed input with precise booklet-making capabilities. Featuring advanced components such as the Hunkeler UW8 Unwinder, CS8 Cutter, and the Horizon iCE StitchLiner Mark V Saddlestitcher, this system delivers efficient, high-quality booklet production. With speeds of up to 6,000 booklets per hour, it is ideal for demanding direct mail and commercial printing environments.

Key Features

🔹 Hunkeler UW8 Unwinder: Provides continuous roll feeding with accurate web tension control and high-speed operation.
🔹 CS8 Cutter: Ensures clean and precise cuts, with support for both length and cross-cutting.
🔹 Horizon iCE StitchLiner Mark V Saddlestitcher: Delivers reliable folding, stitching, and trimming for professional-quality booklets.
🔹 High-Speed Performance: Capable of producing up to 6,000 booklets per hour, meeting high-volume demands.
🔹 Versatile Formats: Handles a variety of booklet sizes and configurations, ensuring flexibility for different projects.
🔹 Advanced Automation: Features intelligent control systems for seamless, efficient operation.
🔹 Modular Design: Offers easy integration with existing workflows and scalability for future needs.

Specifications

Component Details
Max Roll Diameter 54″
Web Width 6.5″ to 20.5″
Operation Speed Up to 500 fpm
Paper Weights 40 to 180 gsm
Cut Length 5.5″ to 62″
Booklet Speed Up to 6,000 booklets/hour

Optimized Applications

📘 Direct Mail Booklets: High-quality, multi-page mailers tailored for engagement and branding.
📤 Newsletters & Catalogs: Seamless production of professional multi-page publications.
📁 Brochures & Marketing Materials: Perfect for folded and stitched promotional pieces.

Optional Features

🟦 Web Inspection WI8: Detects and rejects defective sections for consistent quality control.
🟦 Web Cleaner PEM/iPEM: Maintains cleanliness of the web for superior results.
🟦 Dynamic Processor DP8: Enables advanced perforating, scoring, and punching options.
🟦 Slack Web/Tight Web Tension Control: Ensures precise web handling for smooth operation.
🟦 Center Cut & Edge Trim: Adds precise finishing touches for a professional presentation.

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