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Hunkeler Horizon Roll to Stack Roll to Saddlestitch Solution
Horizon/Hunkeler Roll-to-Booklet Solution Video
Hunkeler UW8 Close Up
Hunkeler UW8 Control Panel
Mark V system detail
Horizon Stitchliner Mark V Integration
Horizon Stitchliner Mark V Exit Section
Standard Hunkeler

Roll-to-Booklet Gen8 Direct Mail Solution

Streamline direct mail booklet production with the Roll-to-Booklet Gen8. High-speed, precise cutting, stitching, and trimming for up to 6,000 booklets/hour.

Pricing by quote

We will quote equipment price, freight to your ZIP, and any install or service needs.

Tax-exempt? Apply once, check out tax-free
Parcel shippingShips by ground carrier.
Talk to a finishing expertReal specialists by phone.
Financing availableLease & purchase options.
Factory-trained install & serviceWe deliver, install & support.

Downloads

Details & specifications

Roll-to-Booklet Gen8 Direct Mail Solution

The Roll-to-Booklet Gen8 Direct Mail Solution is a finishing line that combines roll-fed input with booklet making. It pairs the Hunkeler UW8 Unwinder and CS8 Cutter with the Horizon iCE StitchLiner Mark V Saddlestitcher, and it produces up to 6,000 booklets per hour for direct mail and commercial printing.

Key features

Hunkeler UW8 Unwinder: continuous roll feeding with precise web tension control and high-speed operation.

CS8 Cutter: clean, accurate cross-cutting and length-cutting.

Horizon iCE StitchLiner Mark V Saddlestitcher: folds, stitches, and trims the finished booklets.

High-speed output: up to 6,000 booklets/hour for commercial production.

Multiple formats: handles a range of booklet sizes and configurations.

Automation: automated control systems keep production consistent.

Modular design: integrates into existing workflows and scales with future upgrades.

Specifications

Component Details
Max Roll Diameter 54"
Web Width 6.5" - 20.5"
Operation Speed Up to 500 fpm
Paper Weights 40 - 180 gsm
Cut Length 5.5" - 62"
Booklet Speed Up to 6,000 booklets/hour

Applications

Direct mail booklets: multi-page mailers built for response and branding.
Newsletters and catalogs: production of multi-page publications.
Brochures and marketing materials: folded and stitched promotional work.

Optional features

Web Inspection WI8: detects and rejects defective sections.
Web Cleaner PEM/iPEM: keeps the web clean.
Dynamic Processor DP8: adds perforating, scoring, and punching options.
Slack / Tight Web Tension Control: precise web handling.
Center Cut and Edge Trim: precise edge finishing.

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Every machine, fully supported

We deliver it, install it, train your team and keep it running.

This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.

Install & train

On-site setup and operator training included.

Same / next-day service

Fast response across the Great Lakes.

Precision machining

Replacement parts fabricated in-house.

Financing

Lease and purchase options available.