Foliant Mercury 400 NG
A compact, high-speed laminator with suction feed, touchscreen control, and bump separation—ideal for digital and offset sheets up to 15.7” x 27.5”.
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Details & specifications
Automatic laminating system
The Foliant Mercury 400 NG is a compact single-sided laminator built for digital and offset lamination work. It runs at up to 88 ft/min, feeds from a 21.25" pile suction feeder, separates finished sheets with automated overlap and bump separation, and takes sheet sizes up to 15.7" x 27.5". Commercial print shops run it where floor space is tight but the work still calls for production output.
Key features
- Heidelberg-style stream suction feeder with OMRON servo motor and PLC control
- Single-sided thermal lamination of 115 to 600 gsm stocks using BOPP or nylon film; PET with the optional module
- Twin adjustable de-curling: blade for offset sheets, roller for toner-sensitive digital prints
- Infrared-heated chrome roller with pneumatic pressure control; warm-up in under 10 minutes
- Icon-based touchscreen and PLC interface with no language settings to configure
- Integrated bump separator with fast-cycling rollers separates and delivers laminated sheets
- Compact build that fits standard production spaces
Specifications
| Specification | Details |
|---|---|
| Max Speed | 88 ft/min |
| Max Performance | 3,240 SPH (14" x 20") |
| Max Sheet Size | 15.7" x 27.5" |
| Min Sheet Size | 12.5" x 7.8" |
| Paper Weight Range | 115 - 600 gsm |
| Film Compatibility | BOPP (24-42μm), Nylon (24-35μm), PET (20-26μm with module) |
| Overlap Accuracy | ±0.08" (±2 mm) |
| Feeder Load Capacity | 21.25" stack |
| Warm-Up Time | <10 minutes |
| Temperature Range | 176°-284°F |
| Power Supply | 3-phase, 400V AC, 50-60Hz |
| Power Consumption | 4,900 W |
| Air Requirements | 150 L/min @ 6-8 bar (external compressor) |
| Footprint (with jogger) | 41" x 90.5" |
| Machine Weight | 1,080 lbs |
Applications
Typical work: flyers, postcards, and mailers; covers for saddle-stitched and perfect-bound books; retail packaging inserts including cartons, cards, and product sleeves; and mixed digital and offset jobs across a range of media types and lengths.
Available options
- Jogger 400: vibrating output tray for 3.9" stacked reception
- Pallet stacker: fully automatic stacking up to 27.5" high
- Foliant Foiler: applies metallic or spot varnish films
- Non-sticky pressure roller for windowed or glue-sensitive jobs
- PET film module for PET lamination up to 26μm
- Film loader/manipulator: lifts rolls up to 275.5 lbs for easier changeover
- XL module: extends sheet length to 15.7" x 39.4" (manual unload past 27.5")
- XXL feeding table: manual feed of sheets up to 51" long
- Micro-adjustable air shaft for clean film alignment and tensioning
- Anti-static bar to reduce charge on laminated output for better stacking
Note: a jogger or pallet stacker is required for proper operation.
The Mercury 400 NG puts production-grade lamination in a compact footprint, handles coated, thick, and long-format sheets, and sets up fast from the touchscreen. Film support extends to PET and foil with the optional modules, and the option list lets the machine grow with your volume. Call Mid-State Litho for a quote, installation, and operator training.
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This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.