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Foliant

Foliant Mercury 400 NG4x4 Double-Sided Laminator

Foliant Mercury 400 NG4x4 Double-Sided Laminator

Item Number: M400NG4X4

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Automatic Laminating System

The Foliant Mercury 400 NG is a compact, heavy-duty single-sided laminator designed for digital and offset print applications. With speeds up to 88 ft/min, an integrated Heidelberg suction feeder, and bump roller separation, it handles high-volume jobs on sheet sizes up to 15.7โ€ x 27.5โ€. Its robust build, touchscreen control, and wide film compatibility make it ideal for commercial print shops demanding both efficiency and precision.

Key Features

๐Ÿ”ท Suction Stream Feeder โ€“ Omron servo-driven with 21.25โ€ paper pile capacity and precise overlap control.
๐Ÿ”ท Single-Sided Thermal Lamination โ€“ Laminates paper stocks from 115โ€“600 gsm.
๐Ÿ”ท Twin Adjustable De-Curling โ€“ Includes blade for offset sheets and roller for digital toner output.
๐Ÿ”ท Quick-Change Film Shaft โ€“ Accepts up to 9,842โ€™ rolls, compatible with BOPP, Nylon, and optional PET.
๐Ÿ”ท Infrared-Heated Chrome Roller โ€“ Paired with a hard rubber pressure roller; heat-up time <10 min.
๐Ÿ”ท Touchscreen Interface โ€“ Icon-based control via OMRON PLC automation, no language setup required.
๐Ÿ”ท Integrated Bump Separator โ€“ Automatically delivers separated sheets to optional jogger or pallet stacker.

Specifications

Specification Details
Max Speed 88 ft/min
Max Performance 3,240 SPH (14โ€ x 20โ€)
Max Sheet Size 15.7โ€ x 27.5โ€
Min Sheet Size 12.5โ€ x 7.8โ€
Paper Weight 115 โ€“ 600 gsm
Film Types BOPP (24โ€“42ฮผm), Nylon (24โ€“35ฮผm), PET (20โ€“26ฮผm with module)
Feeder Capacity 21.25โ€ pile
Overlap Accuracy ยฑ0.08โ€ (2 mm)
Warm-Up Time Under 10 minutes
Power Requirements 3-phase, 400V AC, 50โ€“60 Hz, 4900W
Air Requirements 150 L/min @ 6โ€“8 bar (external compressor)
Footprint (w/ jogger) 41โ€ W x 90.5โ€ L
Weight 1,080 lbs

Applications

๐Ÿ“„ Commercial Print Runs โ€“ Ideal for flyers, brochures, postcards, and mailers.
๐Ÿ“š Book Covers & Publishing Materials โ€“ Durable finish for short- or long-run bound jobs.
๐Ÿ“ฆ Packaging Components โ€“ Laminates folding cartons, sleeves, and display cards.
๐Ÿ› Retail Signage & POP โ€“ Clean finish for product tags and promotional inserts.

Available Options

๐Ÿ“ Jogger 400 โ€“ Vibrating sheet reception tray (3.9โ€ pile).
๐Ÿ“ Pallet Stacker โ€“ Auto-stacking up to 27.5โ€ of laminated sheets.
๐Ÿ“ Non-Sticky Pressure Roller โ€“ Allows lamination of windowed or glue-sensitive sheets.
๐Ÿ“ Foliant Foiler โ€“ Applies metallic or spot varnish films.
๐Ÿ“ PET Film Lamination Module โ€“ Enables use of PET films up to 25ฮผm.
๐Ÿ“ Film Loader / Manipulator โ€“ Electric lift for rolls up to 275.5 lbs.
๐Ÿ“ XL Module โ€“ Supports sheet sizes up to 15.7โ€ x 39.4โ€.
๐Ÿ“ XXL Feeding Table โ€“ Extends manual feeding support to sheets up to 51โ€ long.
๐Ÿ“ Anti-Static Bars โ€“ Eliminates static for improved sheet stacking.

โš ๏ธ Jogger or Pallet Stacker is required for proper operation.

Benefits

โœ… Industrial-grade lamination in a space-saving format.
โœ… Compatible with coated, thick, and long-format stocks.
โœ… Fast throughput with PLC automation and touchscreen simplicity.
โœ… Flexible film handling with optional PET support and foil application.
โœ… Scalable with stacker, jogger, and extended feed options.

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