
Automatic Laminating System
The Foliant Mercury 400 NG is a compact, heavy-duty single-sided laminator designed for digital and offset print applications. With speeds up to 88 ft/min, an integrated Heidelberg suction feeder, and bump roller separation, it handles high-volume jobs on sheet sizes up to 15.7β x 27.5β. Its robust build, touchscreen control, and wide film compatibility make it ideal for commercial print shops demanding both efficiency and precision.
Key Features
π· Suction Stream Feeder β Omron servo-driven with 21.25β paper pile capacity and precise overlap control.
π· Single-Sided Thermal Lamination β Laminates paper stocks from 115β600 gsm.
π· Twin Adjustable De-Curling β Includes blade for offset sheets and roller for digital toner output.
π· Quick-Change Film Shaft β Accepts up to 9,842β rolls, compatible with BOPP, Nylon, and optional PET.
π· Infrared-Heated Chrome Roller β Paired with a hard rubber pressure roller; heat-up time <10 min.
π· Touchscreen Interface β Icon-based control via OMRON PLC automation, no language setup required.
π· Integrated Bump Separator β Automatically delivers separated sheets to optional jogger or pallet stacker.
Specifications
| Specification | Details |
|---|---|
| Max Speed | 88 ft/min |
| Max Performance | 3,240 SPH (14β x 20β) |
| Max Sheet Size | 15.7β x 27.5β |
| Min Sheet Size | 12.5β x 7.8β |
| Paper Weight | 115 β 600 gsm |
| Film Types | BOPP (24β42ΞΌm), Nylon (24β35ΞΌm), PET (20β26ΞΌm with module) |
| Feeder Capacity | 21.25β pile |
| Overlap Accuracy | Β±0.08β (2 mm) |
| Warm-Up Time | Under 10 minutes |
| Power Requirements | 3-phase, 400V AC, 50β60 Hz, 4900W |
| Air Requirements | 150 L/min @ 6β8 bar (external compressor) |
| Footprint (w/ jogger) | 41β W x 90.5β L |
| Weight | 1,080 lbs |
Applications
π Commercial Print Runs β Ideal for flyers, brochures, postcards, and mailers.
π Book Covers & Publishing Materials β Durable finish for short- or long-run bound jobs.
π¦ Packaging Components β Laminates folding cartons, sleeves, and display cards.
π Retail Signage & POP β Clean finish for product tags and promotional inserts.
Available Options
π Jogger 400 β Vibrating sheet reception tray (3.9β pile).
π Pallet Stacker β Auto-stacking up to 27.5β of laminated sheets.
π Non-Sticky Pressure Roller β Allows lamination of windowed or glue-sensitive sheets.
π Foliant Foiler β Applies metallic or spot varnish films.
π PET Film Lamination Module β Enables use of PET films up to 25ΞΌm.
π Film Loader / Manipulator β Electric lift for rolls up to 275.5 lbs.
π XL Module β Supports sheet sizes up to 15.7β x 39.4β.
π XXL Feeding Table β Extends manual feeding support to sheets up to 51β long.
π Anti-Static Bars β Eliminates static for improved sheet stacking.
β οΈ Jogger or Pallet Stacker is required for proper operation.
Benefits
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Industrial-grade lamination in a space-saving format.
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Compatible with coated, thick, and long-format stocks.
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Fast throughput with PLC automation and touchscreen simplicity.
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Flexible film handling with optional PET support and foil application.
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Scalable with stacker, jogger, and extended feed options.
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