


Automatic Laminating System
The Foliant Mercury 400 NG is a compact, heavy-duty single-sided laminator built for demanding digital and offset lamination workflows. With speeds up to 88 ft/min, a 21.25” pile suction feeder, and fully automated overlap and bump separation, it supports sheet sizes up to 15.7” x 27.5”. This machine is ideal for commercial print shops that need precision, flexibility, and reliable performance in a space-efficient footprint.
Key Features
🔷 Automatic Suction Feed – Heidelberg-style stream feeder with OMRON servo motor and PLC control.
🔷 Single-Sided Thermal Lamination – Laminates stocks from 115–600 gsm using BOPP, Nylon, or PET (with module).
🔷 Twin Adjustable De-Curling – Blade for offset sheets, roller for toner-sensitive digital prints.
🔷 Infrared-Heated Chrome Roller – Fast warm-up and stable lamination with pneumatic pressure control.
🔷 Touchscreen + PLC Interface – Intuitive, icon-based control—no language settings required.
🔷 Integrated Bump Separator – Fast-cycling rollers automatically separate and deliver laminated sheets.
🔷 Compact Build – Fits comfortably in production spaces while supporting industrial performance.
Specifications
Specification | Details |
---|---|
Max Speed | 88 ft/min |
Max Performance | 3,240 SPH (14” x 20”) |
Max Sheet Size | 15.7” x 27.5” |
Min Sheet Size | 12.5” x 7.8” |
Paper Weight Range | 115 – 600 gsm |
Film Compatibility | BOPP (24–42μm), Nylon (24–35μm), PET (20–26μm with module) |
Overlap Accuracy | ±0.08” (±2 mm) |
Feeder Load Capacity | 21.25” stack |
Warm-Up Time | <10 minutes |
Temperature Range | 176°–284°F |
Power Supply | 3-phase, 400V AC, 50–60Hz |
Power Consumption | 4,900 W |
Air Requirements | 150 L/min @ 6–8 bar (external compressor) |
Footprint (with jogger) | 41” x 90.5” |
Machine Weight | 1,080 lbs |
Applications
📄 Flyers, Postcards & Mailers – Quick and clean lamination of small-format collateral.
📚 Book Covers & Publishing – Finish saddle-stitched or perfect-bound materials with durability.
📦 Retail Packaging Inserts – Protects cartons, cards, and product sleeves.
🖨 Digital & Offset Jobs – Flexible enough to handle a wide range of media types and lengths.
Available Options
📍 Jogger 400 – Vibrating output tray for 3.9” stacked reception.
📍 Pallet Stacker – Fully automatic stacking up to 27.5” high.
📍 Foliant Foiler – Applies metallic or spot varnish films.
📍 Non-Sticky Pressure Roller – For windowed or glue-sensitive jobs.
📍 PET Film Module – Enables PET film lamination up to 26μm.
📍 Film Loader / Manipulator – Lifts rolls up to 275.5 lbs for easier changeover.
📍 XL Module – Extends sheet length to 15.7” x 39.4” (manual unload for >27.5”).
📍 XXL Feeding Table – Supports manual feed of sheets up to 51” long.
📍 Air Shaft (Micro Adjustable) – Ensures clean film alignment and tensioning.
📍 Anti-Static Bar – Reduces charge on laminated output for better stacking.
⚠️ A jogger or pallet stacker is required for proper operation.
Benefits
✅ Powerful lamination in a compact footprint, perfect for production floors.
✅ Supports coated, thick, and long-format sheets for a wide range of jobs.
✅ Fast and easy setup with intuitive touchscreen and automated feeding/separation.
✅ Flexible film support, including PET and foil with optional modules.
✅ Built for scalability with available upgrades and automation enhancements.
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