PUR Perfect Binding Machine
The Morgana DigiBook 450 is a high-performance PUR perfect binder designed for medium to long-run book production. With its patented PUR application system and automated operation, it ensures exceptional binding strength and durability, making it ideal for demanding print environments.
Key Features
š¹ Production Speed ā Binds up to 450 books per hour for maximum efficiency.
š¹ Touch Screen Interface ā Intuitive panel with icon-driven programming for fast setup and adjustments.
š¹ Versatile Binding Range ā Supports spine lengths from 4.72ā to 17.71ā and thicknesses from 0.07ā to 1.96ā.
š¹ Patented PUR Application System ā Hermetically sealed for precise glue application with automatic cut-off.
š¹ Retractable Milling System ā Enables binding of sewn book sections.
š¹ Pneumatic Clamp System ā Ensures accurate and consistent book positioning.
š¹ Automatic Cover Feeder ā Enhances productivity by streamlining the cover binding process.
š¹ Integrated Delivery & Stacking ā Reduces manual handling of finished books for a smoother workflow.
š¹ Automatic Cleaning & Sealing ā Keeps the glue head sealed when idle, minimizing waste and maintenance.
š¹ Optional Add-ons ā Includes a hot melt glue tank, ultrasonic double detection for cover feeder, gauze station for book blocks, and cover scoring attachment.
Specifications
Specification | Details |
---|---|
Max Books per Hour | 450 |
Number of Clamps | 1 |
Spine Length | 4.72ā ā 17.71ā |
Book Height | 4.72ā ā 12.59ā |
Spine Thickness | 0.07ā ā 1.96ā |
Cover Dimensions | Max: 27.60ā x 17.71ā / Min: 9.52ā x 4.72ā |
Cover Weight | Up to 400 gsm |
PUR Glue Tank Capacity | 6 lb. 6 oz. |
Power Requirement | 16 amp, 3-phase, 400V, 50/60Hz |
Machine Weight | 1,157 lbs. 6 oz. |
Dimensions (L x W x H) | 113ā x 65.74ā x 65.35ā |
Compressed Air Requirement | 7-9 bar |
Optional Upgrades | Hot melt glue tank, ultrasonic cover detection, gauze station, automatic thickness measurement |
Benefits
- Maximizes Productivity ā Processes up to 450 books per hour with minimal manual input.
- Superior Binding Strength ā PUR adhesive delivers long-lasting, durable bookbinding.
- Automated Setup & Cleaning ā Reduces downtime and improves operational efficiency.
- Flexible Media Handling ā Supports various cover materials and book thicknesses.
- Seamless Workflow Integration ā Compatible with booklet makers and digital print workflows.
Ideal Applications
š Bookbinding ā High-volume production of softcover books, catalogs, and manuals.
š Photo Books ā Ideal for premium PUR-bound albums.
š Training Materials ā Binds thick manuals and workbooks for corporate use.
š¢ Marketing Collateral ā Perfect for brochures, reports, and presentations.
Software Features
ā Automated Job Setup ā Touchscreen-controlled for different book sizes.
ā PUR Glue Control ā Ensures precise glue application with minimal waste.
ā Workflow Integration ā Works seamlessly with Morgana AutoCreaser Pro for pre-creased covers.
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