Formax 6406 Series Inserter
Formax 6406 Series Inserter is a modular, high-speed mailing solution with a 7” touchscreen, AutoSet™ setup, and a 500-envelope output stacker.
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Details & specifications
The Formax 6406 Series Inserter is a versatile and modular mid-volume inserter designed to streamline mailing operations. With multiple input configurations and a user-friendly interface, this system is built to handle high-speed, precision inserting with ease. Whether for print shops, manufacturers, or offices, the 6406 Series offers customizable efficiency to meet a variety of business needs.
Key Features
🔹 Modular Design – Available in 10 configurations with 2 to 6 stations for flexible operation
🔹 High-Capacity Vertical Output Stacker – Holds up to 500 filled envelopes in sequential order
🔹 7” Color Touchscreen Control Panel – Intuitive interface for quick job setup and adjustments
🔹 Top-Loading Envelope Hopper – Accommodates 325 envelopes, with on-the-fly reloading for continuous use
🔹 AutoSet™ One-Touch Setup – Automatically adjusts settings for fast and easy operation
🔹 Programmable Jobs – Stores up to 50 jobs for instant recall and seamless workflow
🔹 Powerful Folding Capability – Folds up to 10 sheets (half fold) or 8 sheets (tri-fold) at a time
🔹 Divert Station – Automatically directs documents requiring inspection away from the main stack
🔹 Optional CIS Scanner – Reads OMR, 1D, 2D, QR codes, and OCR printed anywhere on the page
Technical Specifications
| Specification | Details |
|---|---|
| Speed | Up to 4,000 pieces per hour |
| Duty Cycle | Up to 60,000 pieces per month |
| Feeder Capacity | 325 sheets per feeder |
| Envelope Hopper | 325 envelopes, top-loading |
| Vertical Output Stacker | 500 filled envelopes |
| Sheet Size | 3.5” - 14” H x 5” - 9” W (89 x 356 x 229mm) |
| Envelope Size | 6.3” - 9.7” L x 3.5” - 6.3” W (160 - 246 x 89 - 160mm) |
| Dimensions (4-station) | 65” L x 32” H x 16.5” D (165 x 81 x 42cm) |
| Weight (4-station) | Approx. 242 lbs (110kg) |
| Power | 100V AC 50/60Hz |
| Certifications | UL, CE approved |
Applications
📄 Mailing & Inserting – Automates high-volume envelope inserting for billing, invoices, statements
📦 Manufacturing & Logistics – Efficiently handles instruction sheets, product inserts, and marketing mailers
🏢 Office & Corporate Mailing – Ideal for HR letters, client communications, and internal mail processing
Software Features
✔ Automated Job Setup – Save and recall up to 50 jobs for quick workflow changes
✔ One-Touch Adjustments – AutoSet™ configuration optimizes settings instantly
✔ Code Scanning Capabilities – Reads OMR, 1D, 2D, QR codes, and OCR for variable data processing
The Formax 6406 Series Inserter is the ultimate solution for precision mailing, delivering high-speed, modular inserting technology with user-friendly automation. Maximize efficiency, reduce manual labor, and streamline your mailing operations with this versatile and customizable inserter.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.
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Pair your equipment with the supplies and finishing gear that complete the workflow.
