Plockmatic Reflex Mailing System
Reflex Mailing System – modular mail inserter for high-speed automation, up to 4,000 inserts/hr, best-in-class 0.5" filling capacity, and advanced feeders.
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Details & specifications
The Plockmatic Reflex Mailing System is a modular, high-speed mail inserter built for direct mail, commercial printing, and variable data applications. It offers seamless automation, advanced feeding capabilities, and best-in-class filling thickness for flexible, high-volume mailing.
Key Features
🔹 Modular Design – Configurable with up to 12 feeders for customized mail processing.
🔹 High-Speed Operation – Processes up to 4,000 envelopes per hour for fast turnaround.
🔹 Best-in-Class Filling Capacity – Handles inserts up to 0.5 inches (12 mm) thick.
🔹 Automated Job Changeover – Adjusts settings instantly for different mailing formats.
🔹 Touchscreen User Interface – Simplifies operation with diagnostics and guided setup.
🔹 Advanced Feeding System – Enclosure feeders with no thickness or length adjustments required.
🔹 Optional Booklet Feeder – Feeds sets from single sheets to 0.31-inch-thick documents.
🔹 Vertical Envelope Feeder – Adjusts automatically for envelope thickness and type.
🔹 Sub-Set Accumulation – Processes up to 90 pages per envelope with manual loading support.
🔹 Automated Folding – Three-plate buckle folder with fold wizard for easy setup.
Specifications
| Specification | Details |
|---|---|
| Cycle Speed | Up to 4,000 inserts per hour |
| Envelope Size | #10 to 10 x 13 inches landscape or 13 x 10 inches portrait |
| Envelope Dimensions (H x W) | 4.33 x 8.8 inches to 13.9 x 13.9 inches |
| Sheet Size (H x W) | 3.5 x 6.3 inches to 11.8 x 12.4 inches |
| Insert Thickness | Single 20 lb bond sheet up to 0.5 inches |
| Feeders per Tower | 3 high-capacity bins to 6 standard bins |
| Towers per System | 1 to 2 |
| Standard Bin Stack Height | 1.1 inches |
| High-Capacity Bin Stack Height | 2.8 inches |
| Paper Weight | 16 lb bond to 74 lb cover |
| Booklet Feeder (Optional) | Single 20 lb bond sheet up to 0.31 inches |
| Compiler/Folder Input Size | 10.6 x 8.3 inches to 11.8 x 16.5 inches |
| Folding Capacity | "C" and "Z" fold: up to 7 sheets at 20 lb bond, half fold: up to 10 sheets at 20 lb bond |
Benefits
- Maximize Throughput – Process up to 4,000 envelopes per hour with automated features.
- Adapt to Any Mailing Job – Modular feeders, booklet feeding, and advanced accumulation handle diverse applications.
- Reduce Manual Labor – Automated job switching, touchscreen setup, and barcode scanning ensure seamless workflow.
- Ensure Accuracy – Document integrity scanning, error detection, and bypass system minimize waste.
- Enhance Mail Presentation – Precision feeding and adjustable sealing levels provide a professional finish.
Ideal Applications
📬 Direct Mail – Automate inserting for short-run or high-volume mailing campaigns.
🏢 Commercial Printing – Process business mailings, statements, and marketing materials efficiently.
📄 Variable Data Printing – Ensure data integrity with barcode scanning and advanced document tracking.
📚 Booklet Inserting – Integrate seamlessly with booklet making systems for full mailing solutions.
Software Features
✔ Automated Job Memory – Stores and recalls settings for recurring mail jobs.
✔ Real-Time Diagnostics – Identifies errors and suggests corrective actions.
✔ Customizable Folder and Inserter Settings – Adjust folding, sealing, and speed for optimal performance.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.
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Pair your equipment with the supplies and finishing gear that complete the workflow.
