Plockmatic Reflex Mailing System
Reflex Mailing System – modular mail inserter for high-speed automation, up to 4,000 inserts/hr, best-in-class 0.5" filling capacity, and advanced feeders.
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Details & specifications
The Plockmatic Reflex Mailing System is a modular, high-speed mail inserter for direct mail, commercial printing, and variable data work. It runs up to 4,000 envelopes per hour, takes up to 12 feeders, and fills envelopes up to 0.5" (12 mm) thick, which covers most statement, campaign, and booklet jobs a mailing operation sees.
Key features
- Modular design: configure with up to 12 feeders to match the job mix.
- Processes up to 4,000 envelopes per hour.
- Filling capacity handles inserts up to 0.5" (12 mm) thick.
- Automated job changeover adjusts settings for different mailing formats without manual setup.
- Touchscreen interface with diagnostics and guided setup.
- Enclosure feeders need no thickness or length adjustments.
- Optional booklet feeder feeds sets from single sheets up to 0.31"-thick documents.
- Vertical envelope feeder adjusts on its own for envelope thickness and type.
- Sub-set accumulation processes up to 90 pages per envelope with manual loading support.
- Three-plate buckle folder with a fold wizard for setup.
Specifications
| Specification | Details |
|---|---|
| Cycle speed | Up to 4,000 inserts per hour |
| Envelope size | #10 to 10 x 13 inches landscape or 13 x 10 inches portrait |
| Envelope dimensions (H x W) | 4.33 x 8.8 inches to 13.9 x 13.9 inches |
| Sheet size (H x W) | 3.5 x 6.3 inches to 11.8 x 12.4 inches |
| Insert thickness | Single 20 lb bond sheet up to 0.5 inches |
| Feeders per tower | 3 high-capacity bins to 6 standard bins |
| Towers per system | 1 to 2 |
| Standard bin stack height | 1.1 inches |
| High-capacity bin stack height | 2.8 inches |
| Paper weight | 16 lb bond to 74 lb cover |
| Booklet feeder (optional) | Single 20 lb bond sheet up to 0.31 inches |
| Compiler/folder input size | 10.6 x 8.3 inches to 11.8 x 16.5 inches |
| Folding capacity | "C" and "Z" fold: up to 7 sheets at 20 lb bond, half fold: up to 10 sheets at 20 lb bond |
What it does for a mailing operation
Throughput comes from the 4,000-per-hour cycle rate and automated job switching. Accuracy comes from document integrity scanning, barcode reading, error detection, and a bypass system that keeps bad pieces out of the mail stream and waste low. Precision feeding and adjustable sealing levels keep the finished mail piece flat and clean. The modular feeders, booklet feeding, and sub-set accumulation let one machine cover jobs that would otherwise need hand inserting.
Applications
Direct mail: automated inserting for short-run or high-volume campaigns. Commercial printing: business mailings, statements, and marketing material. Variable data printing: barcode scanning and document tracking maintain data integrity piece by piece. Booklet inserting: pairs with booklet making systems for complete mail production.
Software features
- Automated job memory stores and recalls settings for recurring mail jobs.
- Real-time diagnostics identify errors and suggest corrective action.
- Folder and inserter settings for folding, sealing, and speed are adjustable per job.
You might also need
Pair your equipment with the supplies and finishing gear that complete the workflow.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.