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Morgana Digifold Pro XL

Morgana Digifold Pro XL

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The Morgana DigiFold Pro XL is a high-speed creasing and folding system designed to handle long sheets up to 51.2”, making it ideal for digital and offset production environments. Built for mid-to-high volume operations, this system ensures precise, crack-free creasing and folding for book covers, landscape brochures, multi-panel documents, and oversized prints.

Key Features

🔹 High-Speed Folding & Creasing – Folds up to 6,000 A4 sheets per hour and creases up to 7,500 sheets per hour
🔹 Vacuum Top Feeder – Stable, continuous feeding with a 7.9” stack capacity
🔹 Automated Setup – Enter sheet size, media type, and thickness, and the machine automatically configures speed, roller gap, and fan settings
🔹 Air Knife System – Prevents double feeds and ensures perfect separation for slippery stocks
🔹 30 Creases Per Sheet – Handles multiple creases per sheet for precision folding
🔹 Inline & Cross Perforation – Standard inline perforation, with optional full cross-perforation unit
🔹 Dual Folding Knives – Provides a choice between a belt stacker for folded sheets and a delivery tray for creased-only jobs
🔹 Open Feeder Design – Easy loading and unloading of long, heavy stacks
🔹 User-Friendly TouchscreenFull job overview, live adjustments, and quick pattern access

Technical Specifications

Specification Details
Max. Sheet Size 15.2” x 27.6” (15.2” x 51” with table extension)
Min. Sheet Size 3.7” x 8.3”
Max. Paper Thickness 0.0157” (0.4mm)
Max. No. of Creases 30 (with DynaCrease tool and static creasing tool)
Max. Speed 6,000 A4 sheets per hour (folding), 7,500 sheets per hour (creasing)
Loading Capacity 7.9” stack
Creasing Tools Up to two (one DynaCrease, one static crease optional)
Inline Perforation Standard
Cross Perforation Optional (included with static crease kit)
Feed Technology Vacuum belt top-fed with Advanced Process Control (APC)
Weight 811lb (incl. packing)

 

Digifold Pro XL Samples

Applications

📄 Digital Print Finishing – Eliminates cracking on digital prints
📚 Conventional Print Finishing – Ideal for coated, laminated, and cross-grain stocks
🎟 Perforated Products – Perfect for tear-off vouchers, tickets, and coupons
📖 Book Covers & Multi-Panel BrochuresOversized landscape booklets and perfect-bound covers

Software Compatibility

Automated Job Setup – Stores folding and creasing settings for quick recall
Live Adjustments – Make real-time modifications while running
Touchscreen Control – Simple interface for intuitive job setup

Digifold Pro XL Samples

The Morgana DigiFold Pro XL is a high-speed, precision creasing and folding solution designed for digital and offset finishing. With automated job setup, vacuum feeding, and seamless long-sheet handling, it’s the perfect addition to any high-volume finishing workflow.

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