Morgana DigiFold Ultra
Morgana DigiFold Ultra creases & folds in one pass at up to 6,000 sheets/hr for heavier digital stocks. Quote from Mid-State Litho, authorized dealer.
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Details & specifications
The Morgana DigiFold Ultra is Morgana's high-volume automated creaser and folder, slitting, cutting, creasing, perforating and folding in a single pass at up to 6,000 sheets per hour. Its DynaCrease technology creases before folding to prevent toner cracking on heavier digital stocks, so brochures, booklets and full-bleed work come off clean and consistent. As a Michigan-based authorized Morgana dealer serving the Great Lakes region since 1984, Mid-State Litho delivers, installs, trains and services the DigiFold Ultra. It is a quote-only machine - contact us for a quote.
The Morgana DigiFold Ultra is a versatile and advanced creasing and folding machine, purpose-built for digital and offset print environments. With the ability to slit, cut, crease, perforate, and fold in a single pass, it simplifies finishing operations while delivering unparalleled productivity. Designed for mid to high-volume workflows, it is ideal for producing high-quality, full-bleed applications, including brochures, banners, and other specialty prints.
Key Features
🔹 Full Bleed Trimming: Efficiently trims applications on sheets up to 1300mm long, ideal for duplex printing on extended sheets.
🔹 One-Pass Operation: Simultaneously slit, cut, crease, perforate, and fold to streamline production workflows.
🔹 High-Speed Output: Processes up to 6,000 A4 sheets per hour, maintaining consistency and quality at high speeds.
🔹 User-Friendly Automation: Automated setup with a color touch screen interface, providing quick access to crease and fold patterns, as well as on-the-fly adjustments.
🔹 Versatile Folding Options: Dual folding knives ensure precise folds, supporting a wide variety of applications such as 3-panel brochures and landscape booklets.
🔹 Dynamic Creasing Technology: Includes one DynaCreaser and supports up to two crease tools, with optional static crease tools for additional flexibility.
🔹 Inline Perforation & Slitting: Comes with standard inline perforation and optional slitting/scoring capabilities with up to five wheels, enabling customized output.
🔹 Enhanced Feeding System: Vacuum belt top feeding with Advanced Process Control (APC) for consistent media handling, supporting weights from 80 to 400gsm. Optional table extension allows feeding of extra-long sheets.
🔹 Scalable Workflow Attachments: Compatible with the BST-4000 Belt Stacker for enhanced stacking and the Trim Waste Conveyor Belt for optimized waste handling in high-production environments.
Specifications
| Specification | Details |
|---|---|
| Maximum Sheet Size | 385 x 700mm (385 x 1300mm with table extension) |
| Minimum Sheet Size | 93 x 210mm |
| Maximum Number of Creases | 30 (with optional static crease tool) |
| Creasing Options | DynaCrease (standard); optional static creasing tools |
| Media Range | 0.1 - 0.4mm (approximately 80gsm - 400gsm) |
| Maximum Productivity | 6,000 sheets/hour (A4 half fold, one crease only) |
| Feed Technology | Vacuum belt top feeding with APC |
| Inline Perforation | Standard |
| Inline Scoring & Slitting | Optional, up to 5 wheels |
| Cross Perforation | Optional (requires static crease kit) |
| Load Capacity | 200mm |
| Machine Dimensions | Contact manufacturer for detailed dimensions |
Applications
- 6 or 8-Panel Brochures: Achieve professional-quality folds and creases for marketing materials.
- A4 Landscape Formats: Create long-format applications with full-bleed trimming.
- Custom Folded Materials: Handle specialty projects, including booklets, banners, and custom-sized media.
The Morgana DigiFold Ultra is the perfect solution for high-volume digital and offset environments, reducing manual labor while ensuring consistent, high-quality output.
About Morgana Creasing and Folding
Morgana (part of the Plockmatic Group) builds creasing and folding equipment for digital and offset print, and Mid-State Litho carries the line as an authorized dealer. The DigiFold creaser-folder family includes the high-throughput DigiFold Ultra (this machine) and the DigiFold Pro XL. The Ultra is the higher-volume option for shops that crease and fold steady digital volumes.
Choosing Between the DigiFold Ultra and Pro XL
Both Morgana creaser-folders crease and fold in one pass; the choice comes down to throughput and stock:
- DigiFold Ultra - rated up to 6,000 sheets per hour, built for higher-volume digital crease-and-fold on heavier stocks.
- DigiFold Pro XL - the alternative in the family for shops with different throughput and format needs.
If your crease-and-fold volume is climbing, the Ultra is the step up. Pair it with complementary paper creasers and paper folders, or the Morgana DocuFold Pro for lighter folding.
Why Buy From Mid-State Litho
- Authorized Morgana dealer - factory-trained sales and service across Michigan and the Great Lakes.
- Delivery, installation and operator training - included on equipment of this class.
- Ongoing service and parts - we keep the machine productive for its working life.
- Financing and leasing - flexible options on high-ticket finishing equipment.
See service and support and financing and leasing, or request a quote.
Frequently Asked Questions
What does the DigiFold Ultra do?
It creases and folds in a single pass - and can also slit, cut and perforate - to finish brochures, booklets and full-bleed work.
How fast is it?
The DigiFold Ultra is rated at up to 6,000 sheets per hour (A4 half fold, one crease).
Why crease before folding?
Creasing first prevents toner cracking along the fold on heavier digital stocks, giving a clean, professional fold.
Does Mid-State Litho install and train?
Yes - delivery, installation and operator training are included as part of the dealer relationship.
How do I get pricing?
The DigiFold Ultra is a quote-only machine. Request a quote from Mid-State Litho for current pricing and lead time.
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Pair your equipment with the supplies and finishing gear that complete the workflow.
We deliver it, install it, train your team and keep it running.
This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.
Install & train
On-site setup and operator training included.
Same / next-day service
Fast response across the Great Lakes.
Precision machining
Replacement parts fabricated in-house.
Financing
Lease and purchase options available.