Morgana

Morgana DigiFold Ultra

Morgana DigiFold Ultra creases & folds in one pass at up to 6,000 sheets/hr for heavier digital stocks. Quote from Mid-State Litho, authorized dealer.

Pricing by quote

We will quote equipment price, freight to your ZIP, and any install or service needs.

Tax-exempt? Apply once, check out tax-free
Parcel shippingShips by ground carrier.
Talk to a finishing expertReal specialists by phone.
Financing availableLease & purchase options.
Factory-trained install & serviceWe deliver, install & support.

Downloads

Details & specifications

The Morgana DigiFold Ultra is Morgana's high-volume automated creaser and folder. It slits, cuts, creases, perforates and folds in a single pass at up to 6,000 sheets per hour. Its DynaCrease technology creases before the fold to prevent toner cracking on heavier digital stocks. Brochures, booklets and full-bleed work come off clean and consistent.

Mid-State Litho is a Michigan-based authorized Morgana dealer for the Great Lakes region, in business since 1984. We deliver, install, train and service the DigiFold Ultra. It is a quote-only machine. Contact us for a quote.

The Morgana DigiFold Ultra is a creasing and folding machine for digital and offset print shops. It can slit, cut, crease, perforate, and fold in a single pass, which simplifies finishing operations. It is for mid to high-volume work. It produces high-quality, full-bleed applications such as brochures, banners, and other specialty prints.

Key features

  • Full-bleed trimming on sheets up to 1300mm long, for duplex printing on extended sheets.
  • One-pass operation: slit, cut, crease, perforate, and fold at the same time.
  • High-speed output: up to 6,000 A4 sheets per hour, with consistent quality at high speed.
  • Automated setup with a color touch screen interface. The screen gives quick access to crease and fold patterns and to on-the-fly adjustments.
  • Dual folding knives give precise folds for applications such as 3-panel brochures and landscape booklets.
  • Dynamic creasing: one DynaCreaser is included, and the machine supports up to two crease tools. Optional static crease tools add flexibility.
  • Inline perforation is standard. Optional slitting and scoring use up to five wheels for customized output.
  • Vacuum belt top feeding with Advanced Process Control (APC) gives consistent media handling for weights from 80 to 400gsm. An optional table extension feeds extra-long sheets.
  • Compatible with the BST-4000 Belt Stacker for stacking and the Trim Waste Conveyor Belt for waste removal in high-production shops.

Specifications

Specification Details
Maximum Sheet Size 385 x 700mm (385 x 1300mm with table extension)
Minimum Sheet Size 93 x 210mm
Maximum Number of Creases 30 (with optional static crease tool)
Creasing Options DynaCrease (standard); optional static creasing tools
Media Range 0.1 - 0.4mm (approximately 80gsm - 400gsm)
Maximum Productivity 6,000 sheets/hour (A4 half fold, one crease only)
Feed Technology Vacuum belt top feeding with APC
Inline Perforation Standard
Inline Scoring & Slitting Optional, up to 5 wheels
Cross Perforation Optional (requires static crease kit)
Load Capacity 200mm
Machine Dimensions Contact manufacturer for detailed dimensions

Applications

  • 6 or 8-panel brochures: professional-quality folds and creases for marketing materials.
  • A4 landscape formats: long-format applications with full-bleed trimming.
  • Custom folded materials: specialty projects such as booklets, banners, and custom-sized media.

The Morgana DigiFold Ultra is for high-volume digital and offset shops. It reduces manual labor and gives consistent, high-quality output.

About Morgana Creasing and Folding

Morgana (part of the Plockmatic Group) builds creasing and folding equipment for digital and offset print, and Mid-State Litho carries the line as an authorized dealer. The DigiFold creaser-folder family includes the high-throughput DigiFold Ultra (this machine) and the DigiFold Pro XL. The Ultra is the higher-volume option for shops that crease and fold steady digital volumes.

Choosing Between the DigiFold Ultra and Pro XL

Both Morgana creaser-folders crease and fold in one pass. The choice comes down to throughput and stock:

  • DigiFold Ultra - rated up to 6,000 sheets per hour, built for higher-volume digital crease-and-fold on heavier stocks.
  • DigiFold Pro XL - the alternative in the family for shops with different throughput and format needs.

If your crease-and-fold volume increases, the Ultra is the step up. Pair it with complementary paper creasers and paper folders, or the Morgana DocuFold Pro for lighter folding.

Why Buy From Mid-State Litho

  • Authorized Morgana dealer - factory-trained sales and service across Michigan and the Great Lakes.
  • Delivery, installation and operator training - included on equipment of this class.
  • Ongoing service and parts - we keep the machine productive for its working life.
  • Financing and leasing - flexible options on high-ticket finishing equipment.

See service and support and financing and leasing, or request a quote.

Frequently Asked Questions

What does the DigiFold Ultra do?

It creases and folds in a single pass - and can also slit, cut and perforate - to finish brochures, booklets and full-bleed work.

How fast is it?

The DigiFold Ultra is rated at up to 6,000 sheets per hour (A4 half fold, one crease).

Why crease before folding?

Creasing first prevents toner cracking along the fold on heavier digital stocks. The result is a clean, professional fold.

Does Mid-State Litho install and train?

Yes - delivery, installation and operator training are included as part of the dealer relationship.

How do I get pricing?

The DigiFold Ultra is a quote-only machine. Request a quote from Mid-State Litho for current pricing and lead time.

Every machine, fully supported

We deliver it, install it, train your team and keep it running.

This is not a drop-ship. Our factory-trained technicians install on site, train your operators, and back it with same-day and next-day service across Michigan and the Great Lakes.

Install & train

On-site setup and operator training included.

Same / next-day service

Fast response across the Great Lakes.

Precision machining

Replacement parts fabricated in-house.

Financing

Lease and purchase options available.