
Saddle-Stitching System
The Horizon FoldLiner is a high-speed saddle-stitching system that eliminates the need for pre-folding, allowing booklets to be produced directly from press sheets. By integrating the AFC-74 Series Folder with the StitchLiner 6000, it streamlines production, reduces handling, and enables a single operator to manage the entire process. Designed for short to mid-run booklet production, the FoldLiner delivers automated efficiency and high-speed performance for commercial print environments.
Key Features
🔹 No Touchpoints Workflow – The system eliminates the need for pre-folding, improving efficiency and reducing labor costs.
🔹 Hybrid Integration – Combines Horizon’s AFC-74 Series Folder and StitchLiner 6000 for seamless sheet processing and saddle stitching.
🔹 High-Speed Productivity – Produces up to 6,000 booklets per hour, optimizing workflow for demanding print operations.
🔹 Variable Sheet Processing – Handles different sheet sizes and weights, accommodating a variety of booklet formats.
🔹 Mark Sensor Option – Optional mark sensor for job integrity and automated quality control.
🔹 Advanced Automation – Enables fast changeovers between jobs, reducing downtime and increasing efficiency.
Specifications
Model Name | FoldLiner |
---|---|
Max Sheet Size | 738 x 1,100 mm (29.05” x 43.31”) |
Min Sheet Size | 210 x 297 mm (8.27” x 11.69”) |
Sheet Weight | Variable |
Max Stitch Thickness | 6 mm |
Stitch Distance | Adjustable |
Stitch Heads | Up to 4 heads |
Finished Booklet Size | 120 x 180 mm to 356 x 254 mm |
Production Speed | Up to 6,000 booklets per hour |
Applications
📘 Booklet Production – Ideal for catalogs, manuals, and instruction booklets with precise saddle stitching.
📰 Magazine & Newsletter Finishing – Produces high-quality booklets for commercial printing and corporate materials.
🎓 Education & Training Materials – Efficiently processes workbooks, study guides, and course materials.
📑 Corporate Reports & Brochures – Delivers professional-quality stitched reports and marketing materials.
Benefits
✅ Increased Productivity – Capable of producing up to 6,000 booklets per hour for high-speed production.
✅ Labor-Saving Automation – Reduces operator workload with fully automated processing.
✅ Consistent Quality – Ensures accurate folding and stitching for professional booklet production.
✅ Versatile Format Handling – Compatible with various sheet sizes and booklet formats.
✅ Seamless Integration – Works with Horizon’s VAC-80 Collator and PSX-56 Stacker for a complete booklet-making solution.
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