The Print/Fold/Barcode Verification/Document Insertion/Parallel to Conveyor Solution is aΒ high-performance automation system designed to streamline personalized document insertion into cartons with precision and speed. This advanced system integrates printing, folding, barcode verification, and insertion while maintaining a compact parallel-to-conveyor configuration, making it ideal for order fulfillment, e-commerce, and commercial printing applications.
Key Features
π· Commercial Printer: High-speed black & white or optional color printing to meet specific production requirements.
π· Folding System: Supports half folds and signature folds for precise document presentation.
π· Transfer Module: Rotates documents for insertion, enabling parallel-to-conveyor operation for optimized floor space.
π· Inserting Station: Inserts documents into the top of cartons, with multi-level options for variable box sizes.
π· Barcode Verification System: Matches carton barcodes to documents for error-free, automated insertion.
π· Staging Unit: Ensures precise timing for seamless workflow and accurate document insertion.
Specifications
| Specification | Details |
|---|---|
| Rate of Insertion | Variable, based on print engine and sheet quantity |
| Printing Capability | Black & white standard, color optional |
| Folding Options | Half fold, signature fold |
| Barcode Verification | Ensures precise document-to-carton matching |
| Sheet Capacity | 1 to 6 sheets per batch |
| Electrical Requirements | Configurable to customer specifications |
| Communication | Supports discrete signals & Ethernet integration |
Optional Enhancements
β Multi-Level Insertion: Handles varying carton heights for enhanced versatility.
β Preprinted Material Compatibility: Supports both live printing & preprinted document handling.
β Custom Folding Configurations: Adaptable to specialized folding requirements beyond standard options.
Optimized Applications
π¦ Order Fulfillment β Inserts SDS sheets, invoices, targeted marketing, & instructions into cartons.
π¨ Direct Mail β Automates high-accuracy document folding & insertion for bulk mailing.
π Transactional Documents β Barcode-matched insertion for bills, statements, & personalized content.
π Commercial Printing β Integrates seamlessly with existing workflows for efficient document handling.
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