The Print/Fold/Barcode Verification/Document Insertion/Parallel to Conveyor Solution is a high-performance automation system designed to streamline personalized document insertion into cartons with precision and speed. This advanced system integrates printing, folding, barcode verification, and insertion while maintaining a compact parallel-to-conveyor configuration, making it ideal for order fulfillment, e-commerce, and commercial printing applications.
Key Features
🔷 Commercial Printer: High-speed black & white or optional color printing to meet specific production requirements.
🔷 Folding System: Supports half folds and signature folds for precise document presentation.
🔷 Transfer Module: Rotates documents for insertion, enabling parallel-to-conveyor operation for optimized floor space.
🔷 Inserting Station: Inserts documents into the top of cartons, with multi-level options for variable box sizes.
🔷 Barcode Verification System: Matches carton barcodes to documents for error-free, automated insertion.
🔷 Staging Unit: Ensures precise timing for seamless workflow and accurate document insertion.
Specifications
Specification | Details |
---|---|
Rate of Insertion | Variable, based on print engine and sheet quantity |
Printing Capability | Black & white standard, color optional |
Folding Options | Half fold, signature fold |
Barcode Verification | Ensures precise document-to-carton matching |
Sheet Capacity | 1 to 6 sheets per batch |
Electrical Requirements | Configurable to customer specifications |
Communication | Supports discrete signals & Ethernet integration |
Optional Enhancements
✔ Multi-Level Insertion: Handles varying carton heights for enhanced versatility.
✔ Preprinted Material Compatibility: Supports both live printing & preprinted document handling.
✔ Custom Folding Configurations: Adaptable to specialized folding requirements beyond standard options.
Optimized Applications
📦 Order Fulfillment – Inserts SDS sheets, invoices, targeted marketing, & instructions into cartons.
📨 Direct Mail – Automates high-accuracy document folding & insertion for bulk mailing.
📑 Transactional Documents – Barcode-matched insertion for bills, statements, & personalized content.
🏭 Commercial Printing – Integrates seamlessly with existing workflows for efficient document handling.
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